Edgebanders
Simplify your search for the proper solution for your edgebanding process. The edgebander selection form was developed to streamline your search and provide the proper model and aggregates available from Ott to increase production efficiency and quality of your edgebanded products. Nutek Machinery provides you with more than a machine. We provide you with the correct solution for the highest level of edgebanding in the industry.
Combimelt Glue System
Patented Top Driven Glue Roller
The Ott patented TOP DRIVEN glue roller provided a common sense approach to glue application! There are no bearings or seals in the bottom of the glue head to leak and ruin pots and drive shafts. The Combimelt glue system consists of the following components.
Invisible glue-joint stepper motor controlled glue dosage
Service station for preheating glue pots for immediate use
Service station for the cleaning of glue pots
Dry box for the storage of PUR glue pots
The Combimelt system is used with both PUR and EVA glues
Ott Edgebander Models
Pacific Plus
The Pacific Plus edgebander is OTT's compact solution for companies that desire a high quality finish from a dependable edgebander with limited space. The Pacific exemplifies OTT's standard of quality and measures only 5.65 meters (18.5 feet).
The Pacific Plus work stations are servo controlled eliminating manual operator adjustments when changing edge or board thicknesses and profiles. Glue dosage is automatic via the program allowing for precise control and an invisible glue joint.
Machine Length: 5.65 meters
Infeed Speed: 12-18 meters/minute (corner rounding at 18 meters)
Edges Applied: .3 to 15mm
Panel Length: 150mm
Panel Width: 80mm
Panel Thickness: 8-60mm
- CombiMelt gluing system for EVA and PUR with 1.5L container and filling pipe
- PLC controlled with 15.5-inch color touch screen
- Pre-milling unit
- Automatic edge magazine
- Automatic coil magazine with guillotine
- Double end trim, automatic tilt able 0° /3°
- Rough trim for flat and flush trimming
- Automatic corner rounding,
- Contour scraper with extraction
- Flat scraping unit
- Electrical-UL
- 18.5 "inch monitor
- Additional swivel counter support
- Automatic magazine for strip goods
- Automatic scraper blade changer for two profiles, each with HG - high gloss function (Allows for flush trimming of edges with protective film still applied without manual adjustment)
- Additional corner rounding changeable
- Cleaning set with 4 spray nozzles and buffing station
- PUR start package includes the following
- Additional PUR hopper with quick change head
- Dry box to preserve PUR
- Heated infeed fence
- Narrow board push-in device that can be angled out of the way when not in use
- Diamond premill tooling suitable for up to 62mm panel thickness
- Manual changeable scraper blade set for additional profile
- Air cushion table with vacuum generator; positioned at the machine inlet (dimensions: 1800 x 600 mm)
- Preparation for the later assembly of a workpiece return system
Tornado Plus
The Tornado Plus produces flawless edges with an invisible glue line. All OTT edgebanders use the combimelt glue system with both PUR and EVA systems. The Tornado Plus work stations are servo controlled eliminating manual operator adjustments when changing edge or board thicknesses and profiles. Glue dosage is automatic via the program allowing for precision control and invisible glue joint.
Machine Length: 6.3 meters
Infeed Speed: 12-18 meters/minute (Optional 20 meters/minute)
Edges Applied: .3 to 15mm
Panel Length: 150mm
Panel Width: 70mm
Panel Thickness: 8-60mm
- CombiMelt gluing system for EVA and PUR with 1.5L container and filling pipe
- PLC controlled with 18.5-inch color touch screen
- Pre-milling unit
- Automatic edge magazine
- Automatic coil magazine with guillotine
- Double end trim, automatic tiltable 0° /3°
- Rough Trim
- Fine Trim
- Automatic corner rounding
- Contour scraper with extraction
- Flat scraping unit
- Spray mist device for release agent applied to panel prior to the premill station
- Spray mist device for cleaning agent applied to panel prior to buffing station
- Spray mist device onto edge surface for sensitive edge materials
- Buffing unit
- Nesting option for pre-drilled panels
- Electrical-UL
- Heated infeed guide
- Infeed slide pusher for panels
- Air cushion table with vacuum generator; to be positioned at feed entrance (dimensions: 1800 x 600 mm)
- PCD tools for pre-milling Ø 85mm height 62mm
- Coil magazine for 2 coils
- Two position automatic edge selection (automatic height adjustment)
- High gloss set, allows for flush trimming of panels with protective film without the operator making manual copy wheel adjustments.
- Two position automatic scraper changer
- Set of quick-change motors
- Set for narrow pieces (60 mm), support rollers for machining narrower parts, distributed over machine length
- Equipment for 20 m/min feed speed
- Preparation for later installation of a panel return system
- Spray mist nozzles for antistatic agent
- Structure brushing unit
- Sanding unit
- Horizontal aggregate grooving unit
- Vertical aggregate grooving unit
- Synchro-Flex, driven belt top pressure, synchronized with feed
- Narrow part package, support rollers for machining narrower parts, distributed over machine length
FlexEdge
The FlexEdge is the newest addition to the Ott edgebander line up. The FlexEdge seven-meter frame allows for the additional options you need, providing the perfect size edgebander for shops that lack space for larger edgebanders. The FlexEdge is one of four models that allow for the mounting of the TransStart option making it the perfect choice for the budget minded facility that wants to move into an automated system. The FlexEdge workstations are servo controlled eliminating manual operator adjustments when changing edge or board thicknesses and profiles. Glue dosage is automatic via the program allowing for precision control and an invisible glue joint.
Machine Length: 7 meters
Infeed Speed: 12-20 meters/minute
Edges Applied: .3 to 15mm
Panel Length: 150mm
Panel Width: 70mm (optional 60mm)
Panel Thickness: 8-60mm
- CombiMelt gluing system for EVA and PUR with 1.5L container and filling pipe
- PLC controlled with 18.5-inch color touch screen
- Pre-milling unit
- Heated infeed guide
- Automatic edge magazine
- Automatic coil magazine with guillotine
- Double end trim, automatic tiltable 0° /3°
- Top and bottom set of rough trimmers
- Top and bottom set of fine trimmers
- Automatic corner rounding
- High gloss set, allows for flush trimming of panels with protective film without the operator making manual copy wheel adjustments.
- Two position automatic scraper changer
- Flat scraping unit
- Spray mist device for release agent applied to panel prior to the premill station
- Spray mist device for cleaning agent applied to panel prior to buffing station
- Buffing station
- Electrical-UL
- Nesting option for pre-drilled panels
- TransStart infeed system (automatically aligns panels to zero-line fence)
- Infeed slide pusher for panels
- Two position automatic edge selection (automatic height adjustment)
- Eight position automatic edge selection (automatic height adjustment)
- PCD tools for pre-milling Ø 85mm height 62mm
- Pre-trim motor for use with wider edges (example 3/8" thick panel 15/16 edgebanding height, edgebanding automatically trimmed on top side to 1/8" above board prior to end trim saws)
- Set of quick-change motors
- Patented combination corner rounding motor with up to three profiles
- Preparation for later installation of a panel return system
- Spray mist nozzles for sensitive edge material
- Spray mist nozzles for antistatic agent
- Buffing unit
- Structure brushing unit
- Horizontal aggregate for grooving
- Vertical aggregate for grooving
Storm Plus
The Storm is the mid-size edgebander in the OTT line-up. The Storm is one of three models that allow for the mounting of the TransStart option making it the perfect choice for the budget minded facility that wants to move into an automated system. The Storm Plus work stations are servo controlled eliminating manual operator adjustments when changing edge or board thicknesses and profiles. Glue dosage is automatic via the program allowing for precision control and an invisible glue joint.
Machine Length: 7.8 meters
Infeed Speed: 12-20 meters/minute
Edges Applied: .3 to 15mm
Panel Length: 150mm
Panel Width: 70mm (optional 60mm)
Panel Thickness: 8-60mm
- CombiMelt gluing system for EVA and PUR with 1.5L container and filling pipe
- PLC controlled with 18.5-inch color touch screen
- Pre-milling unit
- Heated infeed guide
- Automatic edge magazine
- Automatic coil magazine with guillotine
- Double end trim, automatic tiltable 0° /3°
- Top and bottom set of rough trimmers
- Top and bottom set of fine trimmers
- Automatic corner rounding
- High gloss set, allows for flush trimming of panels with protective film without the operator making manual copy wheel adjustments.
- Two position automatic scraper changer (upgradable to four)
- Flat scraping unit
- Spray mist device for release agent applied to panel prior to the premill station
- Spray mist device for cleaning agent applied to panel prior to buffing station
- Spray mist device onto edge surface for sensitive edge materials
- Buffing station
- Electrical-UL
- Nesting option for pre-drilled panels
- TransStart infeed system (automatically aligns panels to zero-line fence)
- Infeed slide pusher for panels
- Two position automatic edge selection (automatic height adjustment)
- Eight position automatic edge selection (automatic height adjustment)
- PCD tools for pre-milling Ø 85mm height 62mm
- Pre-trim motor for use with wider edges (example 3/8" thick panel 15/16 edgebanding height, edgebanding automatically trimmed on top side to 1/8" above board prior to end trim saws)
- Four position automatic scraper changer
- Set of quick-change motors
- Patented combination corner rounding motor with up to three profiles
- Preparation for later installation of a panel return system
- Spray mist nozzles for sensitive edge material
- Spray mist nozzles for antistatic agent
- Buffing unit
- Structure brushing unit
- Horizontal aggregate for grooving
- Vertical aggregate for grooving
The StrongEdge produces flawless edges with an invisible glue line. All OTT edgebanders use the combimelt glue system with the flexibility to use both PUR and EVA systems. The StrongEdge work stations are servo controlled eliminating manual operator adjustments when changing edge or board thicknesses and profiles. Glue dosage is automatic via the program allowing for precision control and an invisible glue joint.
Machine Length: 8.6 meters
Infeed Speed: 12-25 meters/minute (corner rounding at 25 meters)
Edges Applied: .2 to 25mm
Panel Length: 150mm
Panel Width: 70mm (optional 60mm)
Panel Thickness: 8-60mm (optional 80mm)
- CombiMelt gluing system for EVA and PUR with 2.5L container and filling pipe
- PLC controlled with 18.5-inch color touch screen
- Pre-milling unit
- Heated infeed guide
- Automatic edge magazine
- Automatic coil magazine with guillotine
- Double end trim, automatic tiltable 0° /3°
- Rough Trim
- Fine Trim
- High gloss set, allows for flush trimming of panels with protective film without the operator making manual copy wheel adjustments.
- Two position automatic scraper changer (upgradable to four)
- Flat scraping unit
- Release agent applied to panel via spray nozzle prior to the premill station
- Cleaning agent applied to panel via spray nozzle prior to buffing station
- Sensitive edge spray mist device
- Automatic corner rounding
- Buffing Station
- Electrical-UL
- Nesting option for pre-drilled panels
- TransStart infeed system (automatically aligns panels to zero-line fence)
- Infeed slide pusher for panels
- Two position automatic edge selection (automatic height adjustment)
- Eight position automatic edge selection (automatic height adjustment)
- PCD tools for pre-milling Ø 85mm height 62mm
- Pre-trim motor for use with wider edges (example 3/8" thick panel 15/16 edgebanding height, edgebanding automatically trimmed on top side to 1/8" above board prior to end trim saws)
- High gloss set, allows for flush trimming of panels with protective film without the operator making manual copy wheel adjustments.
- Two position automatic scraper changer
- Four position automatic scraper changer
- Set of quick-change motors
- Patented combination corner rounding motor with up to three profiles
- Preparation for later installation of a panel return system
- Spray mist nozzles for release and cleaning agents
- Spray mist nozzles for sensitive edge material
- spray mist nozzles for antistatic agent
- Buffing unit
- Structure brushing unit
- Horizontal aggregate for grooving
- Vertical aggregate for grooving
- PCD tools for premilling, with 0 85 mm for panel thick.ness up to 62 mm (instead of PCD for up to 42 mm)
- Quick change set for standard fine trimming unit with 2 HF motors 0,35 kW, 12000 rpm, with tools
- Preparation for later installation of a panel return system
- Air cushion table with vacuum generator; to be positioned at feed entrance (dimensions: 1800 x 600 mm)
- Nesting Package - automatic. For easy processing in case of drillings. For trimming stations, AKF, Zk.c.
- Equipped for panel thickness max. 80 mm, incl. premilling tool for 80 mm thickness (instead of standard tool)
- Package for processing of edges up to 25 mm thickness -with support rollers and pressure rollers
- Set for narrow pieces, support rollers for processing of narrow parts, various positions over machine length
The TopEdge comes in three different models of varying lengths, TopEdge XS (8,600mm) TopEdge S (9,300mm) and the TopEdge L (10,300mm). The additional space allows for features to be added to your edgebander for additional processing power. The TopEdge work stations are servo controlled eliminating manual operator adjustments when changing edge or board thicknesses and profiles. Glue dosage is automatic via the program allowing for precision control and an invisible glue joint.
Machine Length: (XS) 8.6 meters (S) 9.3 meters (L) 10.3 meters
Infeed Speed: 12-25 meters/minute (corner rounding at 25 meters)
Edges Applied: .3 to 20mm
Panel Length: 150mm
Panel Width: 70mm (optional 60mm)
Panel Thickness: 8-80mm
- Beckhoff Industrial PC with 18.5 inch color touch screen
- Premilling unit
- Automatic lubrication of feed chain
- Nesting package - for standard milling units and AKF for processing of predrilled panels
- Heated infeed fence
- CombiMelt gluing system for EVA and PUR (optional: dual combimelt and pressure stations available for processing of white and clear PUR or EVA simultaneously)
- SynchoFlex – driven top pressure belt system (synchronized with feed speed)
- HF2 6.1 - heavy bundled milling unit: 2 x 1.9 kW HF motors, with HFF 70, 70 x 30 x 16, Z 4
- HFF 15.2 - Chamfering unit with 2 HF motors, + HFF 70,
- 70 x 30 x 16, Z 4, for chamfer u. Fine plaster work, swiveling 0 - 45 °
- HFR 06.2 - radius milling unit with 2 HF motors, and tool AR 80, 80 x 20 x 16, Z 4
- PCD - diamond radius milling 73 x 13 x 16 with integrated suction
- Automatic strip edge magazine
- Automatic coil magazine
- Roller magazine with automatic air pressure adjustment, pre-cut scissors and roller retraction
- K17 - double trimming unit with 2 HM legends 0 ° / 20 ° on duo precision guide
- Trimming combination consisting of 4 units:
- Heavy Rough Trim,
- Fine Trim 'bevel',
- Fine Trim 'radius'
- AKF corner rounding and trimming unit
- AZK 4 – Automatic profile scraper changer for up to 4 profiles, includes high gloss function (allows for flush trimming of panels with protective film without the operator making manual copy wheel adjustments.)
- Flat scraper with suction
- Electrical-UL
- Infeed slide pusher for panels; tilt able if not needed
- Coil magazine for 2 coils, automated
- Automat. coil magazine for 8 coils, incl. variable supply for exchange edge and height adjustment, selection via program
- Coil administration, with creation of bar code and identification via manual scan, in addition to M8+ 1
- TransStart - automated infeed aid, with driven transport system and automated feeding into edgebander
- Package for processing of edges up to 25 mm thickness -with support rollers and pressure rollers
- Equipped for panel thickness max. 80 mm, incl. premilling tool for 80 mm panel thickness (instead of standard tool)
- Air cushion table with vacuum generator; to be positioned at feed entrance (dimensions: 1800 x 600 mm)
- DUO-CombiMelt is possible – machine can process PUR white and transparent at the same time, with 2 glueing systems and pressure zones
- Available in feed speed of 25m/min edition – including corner rounding
- Maximum panel thickness option of 80mm
- Patented combination corner rounding unit with up to three profiles selectable via touch screen or barcode reader.
- Large automatic edge magazine with store capacity 400 mm f. strip edges includes second pneumatic pressure bar and hold-down mechanism AS - 2 spray mist devices with antistatic agent, onto glue joint
- Spray mist device, onto edge surface, for sensitive edge material
- Quick change set for HFR-trimming unit with tools
- Set for narrow pieces, support rollers for processing of narrow parts, various positions over machine length
Optional solutions for spare space (installation of Model XS: 2 units / Model S: 3-4 units / Model L: 4-6 units are possible depending on requirement and order)
- Buffing unit with 2 motors 0.2 kW each; with oscillating cloth wheels
- Cleaning set with 4 spray mist devices and fine polishing unit for cleaning of surface
- Sanding unit for sanding of edge surface, variable speed of belt, belt dimensions: 2030 x 140 mm
- Grooving unit for backside grooving, with 1 HF-Motor 2. 7 kW, 7000 -8000 rpm, shaft diameter 30 mm
- Grooving unit for grooving on edge side, 1 HF-Motor 2.7 kW, 7000-8500 rpm, shaft diameter 30 mm
- Grooving unit, same as Nu-S, with 2 NC-controlled axes, integrated into control, accessible via working programs
- Universal grooving unit with motors 2,7 kW, 150 Hz, 8500 rpm, 30 mm 0 shaft, 0 - go0 tilt able
- Universal grooving unit with motors 10 kW, 400 Hz, 12000 rpm, 30 mm 0 shaft, 0- goo tilt able
- Structure brushing unit, top and bottom, for better surface quality. With 4 motors 0.2 kW each+ brush wheels
- Universal brushing unit, top and bottom, for better surface quality. With 4 motors 0.2 kW each+ 8 brush wheels
Ott Edgebander Return Systems/Automatic Stacking Stations
TransLift
Fully integrated with machine control
Max Size: 1300mm x 3000mm
Min Size: 150mm x 70mm
Weight: 60 kg
Panel rotation of 90-180 degrees
TransEdge
Fully integrated with machine control
Max Size: 3600mm x 1600mm
MinSize: 150mm x 70mm
Max Weight: 120 kg
Panel Rotation
Automatic Stacking Stations Available
Conveyor belt return
Can be paired with a second edgebander
Robotic Arm
Fully integrated with machine control
Maximum Weight: 120 kg
Max Panel: Customer specified
Min Panel: 150mm x 70mm
Conveyor belt return
Part rotation
Customer specified stacking stations
TransCompact
Fully integrated into machine control
Max Size: 2400mm x 800mm
Min Size: 200mm x 200mm
Panel Thickness: 8mm-50mm
Larger parts to be removed at the end of the machine.
Unloading table with 4 side rollers and lifting device at end of conveyor for large parts
Selecting The Right Glue For Your Edgebanding Process
Edgebanding is a critical process in the cabinets and woodworking industry, where a thin strip of material is applied to the edges of panels or boards to enhance their appearance and durability. The choice of adhesive plays a pivotal role in determining the quality and longevity of the edgebanding. Polyurethane (PUR) glue and Ethylene Vinyl Acetate (EVA) glue are two common types of adhesives used in this process. In recent years, PUR glue has gained popularity due to its distinct advantages over EVA glue. This article delves into the benefits of PUR glue in edgebanding and why it stands out as a superior choice.
Water Resistance:
One of the primary advantages of PUR glue over EVA glue is its exceptional water resistance. PUR glue forms a waterproof bond, making edgebanded cabinets more durable and resilient to moisture. This is particularly crucial in environments where the risk of exposure to water is high, such as kitchens and bathrooms. Cabinets bonded with PUR glue exhibit better long-term performance, as it is less susceptible to warping, swelling, or delamination caused by water damage.
Thermal Resistance:
PUR glue is known for its superior thermal resistance compared to EVA glue. This characteristic is particularly valuable in applications where the cabinets may be exposed to temperature variations, such as near windows, ranges, heating vents, or in outdoor settings. The bond created by PUR glue remains stable under a wide range of temperatures, ensuring the longevity and structural integrity of the edgebanding. This is a distinct advantage during the delivery and shipping phases when cabinets can be exposed to high temperatures for extended periods of time.
Flexibility and Elasticity:
PUR glue offers greater flexibility and elasticity compared to EVA glue. This property allows the edgebanding to adapt to the natural movements and expansions of the underlying wood substrate. As a result, cabinets bonded with PUR glue are less prone to cracking or breaking, even when subjected to stress or changing environmental conditions.
Chemical Resistance:
PUR glue exhibits excellent resistance to various chemicals, including solvents and cleaning agents. This makes cabinets edgebanded with PUR glue suitable for applications where exposure to household or industrial chemicals is a concern. The chemical resistance of PUR glue contributes to the long-term stability and appearance of the edgebanding.
Improved Adhesion to Challenging Surfaces:
PUR glue demonstrates superior adhesion to a wide range of materials, including challenging surfaces like high-pressure laminate (HPL) and thermoplastic foils. This versatility allows manufacturers greater flexibility in material selection, as PUR glue can effectively bond with substrates that may pose challenges for EVA glue.
Reduced Environmental Impact:
PUR glue is generally considered more environmentally friendly than EVA glue. It often contains fewer volatile organic compounds (VOCs) and isocyanates, reducing potential harm to the environment and providing a safer working environment for manufacturers.
The advantages of PUR glue over EVA glue in edgebanding are substantial and contribute to the overall quality and performance of the finished cabinets. The water resistance, thermal resistance, flexibility, chemical resistance, improved adhesion to challenging surfaces, and reduced environmental impact make PUR glue a preferred choice for manufacturers seeking enhanced durability and longevity in their edgebanding applications. As the woodworking industry continues to evolve, the adoption of PUR glue is likely to increase, driven by its superior performance and the growing demand for high-quality, long-lasting cabinets.